In Videos: How Are Hot Dogs Made? Find Out (If You Dare)
With narration like, "Another machine then purées the meat batter into a fine emulsion and vacuums out any air" and "long rolls of cellulose tubing are loaded into the stuffing machine," this is a classic. Get this: 300,000 hot dogs in one hour. Warning: Do not watch this while eating lunch—especially if your lunch involves hot dogs.
How Hot Dogs Are Made
Oddly enough, even after seeing the business end of hot-dog-making, I still get curiously hungry after seeing the mustard squeezed onto that dog at the end of this video.
Related: The BBC Goes Inside a Frozen-Pizza Factory in Ireland
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21 Comments:
I saw a cable show which toured the Sabretts plant. They use bull meat in their hot dogs.
eatorama at 12:54PM on 12/09/08
Wow, I do believe I just threw up in my mouth a little. The throwup, strangely, tasted like hot dogs.
cakespy at 1:00PM on 12/09/08
My uncle always told me when I was a kid that hot dogs were made from p*ckers n lips....i was an adult before I would eat them.
jword2001 at 1:16PM on 12/09/08
Ack, why don't I read warnings?!
namepl at 1:19PM on 12/09/08
Whatddaya think it was, magic? Cheese and rice! Hot dogs are one of the noblest meats, in my opinion, because it uses all the trimmings, not those elitist choice cuts. If I was killed, parted out and eaten, I wouldn't want anything to go to waste either. Besides, they are delicious. I'd rather have a hot dog in a crackly casing any day over one of them skinless wieners though.
the_o at 1:26PM on 12/09/08
My uncle told me they were made of lips and @$$holes
the_o at 1:27PM on 12/09/08
At around 4:17 this is my favorite video of all time. I think I saw this on TLC or something once. I just love the sheer numbers involved in this sort of process. Now, whenever I see hotdogs, I think of them shooting out of a machine and landing in a big pile. Its something that can't be unseen.
mortarNpestle at 1:38PM on 12/09/08
I don't understand why they have to remove the casings, they make them better!
josh! at 3:02PM on 12/09/08
Cellulose casings are inedible. They have to be removed.
Natural casings for hot dogs are generally sheep intestines, very labor intensive to use, and fairly fragile, so the production is limited and warrant a premium price. There is dining experience better than feeling the casing snap followed by the juicy, greasy goodness as you pull then hot and steamy from the smokehouse. I pity you who have never experienced it.
Meat guy at 4:04PM on 12/09/08
What was that-meat slurry?
I am NEVER eating a hot dog again.
AJ1280 at 5:24PM on 12/09/08
I don't think it's a bad idea to try to keep waste to a minimum, but I disagree with it coming out as a diarrhea slurry at some point in the process.
Jikuu at 5:57PM on 12/09/08
A local plant near me makes great quality hot dogs. The natural casing franks (sheep intestines) are only made once a week. They are harder to produce then skinless franks and are more expensive. But worth it in my opinion. This place also smokes the dogs in a smokehouse using real wood, not liquid smoke. Rather than trimmings, this plant uses whole cuts of lean and choice beef. It makes a difference. Call it elitist; it just tastes better. I also buy German style franks from old fashioned European butchers. They still have a few of them where I live. German style has beef, pork (and sometimes veal) rather than just beef. These pork stores also have real smokehouses and use good cuts of beef and pork. Prepared the right way, there is nothing I like more.
hotdoglover at 7:16PM on 12/09/08
I agree about the comments regarding the natural casings. The snap of the external casing, that gives way to juicy salty, meaty goodness is rivaled by no other. It really is out of this world.
Rutt's Hut in Clifton, NJ is one of my favorite spots for "rippers". I grew up eating them and they are nice and crunchy. Max's in Long Branch is probably THE best dog you can get your hands on. The snap on those babies is just too good to be true. But it is true.
here's my review:
http://www.ubereater.com/2008/09/jersey-shore-chronicles-part-iii-maxs.html
The Ubereater
Ubereater at 11:16PM on 12/09/08
Ubereater,
Nice site! I love Max's also. Did you know that you can get these same dogs at many supermarkets to prepare at home? The brand is Schickhaus and they are a top quality beef and pork dog. It's hard to say which is the BEST dog, since there are many styles. A beef dog has a different flavor profile than a beef/pork dog like those served at Max's and Rutt's. Not to mention different ways of preparing them. Rutt's dogs are specially made for deep frying. Max's are prepared on a griddle.
Have you ever tried a beef dog from Syd's? It was boiled, then charbroiled. Made by Best Provisions, it was a 5 to a lb natural casing frank that was my favorite beef dog. Now gone, but you can get the same dog at Jimmy Buff's in East Hanover or Bubba's in Lyndhurst.
For a grilled pork/beef dog similar to Max's, there are 2 that I like even better that I recommend you check out. The Galloping Hill Inn in Union (close to Elizabeth) and Karl Ehmer's in Hillsdale. The Galloping Hill Inn uses a special recipe frank from Grote & Weigel of Conn. that was originally produced at a small butcher shop in Union. A tasty natural casing beef/pork dog griddled and served on a sturdy harder bun.
The Karl Ehmer's cart in front of their store serves products from Karl Ehmers out of College Point, N.Y. with the exception of their German style franks. These dogs are made by Kocher's Continental Provisions out of Ridgefield, Park, N.J. and are one of the best franks produced anywhere. The people at Karl Ehmer's main office aren't happy that one of their stores serves (and sells for take home) a product not made by them, but this particular frank is superior in flavor. It was named the best beef and pork grilled dog by the Star Ledger's Munchmobile S.W.A.T. Team 2 years ago. I was a member of this team and we reviewed hot dogs from 87 places including Max's.
You can read my reviews here: http://www.thegourmetchilidog.com/vendors/nj/JohnFox_2006_01.html
Have you gone to the Windmill just down the street from Max's? A very similar dog (Sabrett, but beef and pork rather than all beef) prepared the same way and the same size. In my opinion the dog at Max's has slightly more flavor while the dog at the Windmill has a tighter casing with a little more snap. Perhaps you would like to join us next September on the 6th Annual New Jersey Hot Dog Tour?
hotdoglover at 7:41AM on 12/10/08
I was always told they were from lips, @$$holes and elbows. Maybe the elbow meat was the clincher. I love a hotdog on occasion, but it has to be all beef...I guess beef lips, eyelids, ankles and buttholes? sorry
lamora at 12:22AM on 12/11/08
There are hot dogs made from lips, @ssholes, etc. Check the ingredients list and if you see the words "variety meats" then you are getting the undesirable parts of the pig or cow. Hot dogs are regional. Some places that have a hot dog culture (New Jersey, New York, Connecticut, Chicago, Wisconsin, Detroit) use quality hot dogs made from whole cuts of beef and/or pork. Other places use cheap generic hot dogs where the focus is on the crap put on the dogs rather than the frank itself.
In New Jersey where I live, I have access not only to very good local brands but to the excellent offerings of small butcher shops and pork stores. A top quality hot dog is in a whole other league than your average supermarket hot dog. The lips, @asshole comments were more relevant years ago. Mostly outdated now since even cheaper generic hot dogs are at least made with meat trimmings like those pictured at the John Morrel plant in the video.
Even if you live in a hot dog deprived region, you can still get a very good hot dog in a supermarket. Hebrew National has national distribution and their hot dogs are available everywhere. A damn good hot dog made from beef that comes from the front (rather than hind quarters) of the cow. No fillers or cheap ingredients. People used to cheap hot dogs are amazed when they finally pay the extra money out of curiosity and discover how good a hot dog can be.
hotdoglover at 6:04AM on 12/11/08
I just went back and read the review of Max's by Ubereater. Wow! The review, pictures, and descriptions of the dog at Max's would have a vegetarian drooling. Unfortunately Max's is seasonal and they aren't open now. They open for the season sometime in March and close shortly after Labor Day. From speaking with people in the business (distributors, restaurant owners, hot dog plant people, etc.) I've found out that Max's is 3rd in amount of hot dogs sold. This is quite impressive given the fact that they are closed almost half of the year.
The Hot Grill in Clifton sells more hot dogs than any place in Jersey. A fairly mild dog deep fried and topped with mustard, onions, and a thin chili sauce. They sell what is known as Texas Weiners. The chili has cinnamin, nutmeg, cummin, and other spices. Popular in and around Passaic County, this chili may be an aquired taste. I love it. The Hot Grill is open until 1 AM which in part accounts for the large amount of hot dogs sold here. Former President Richard Nixon was a customer.
The Galloping Hill Inn in Union is second in terms of hot dogs sold. No place sells more at lunch time. There is always a line, but it moves quickly as this place has been doing great dogs for years and are experienced at serving a lot of customers quickly. They would probably sell more dogs than The Hot Grill, but they close much earlier. While The Hot Grill's dogs are similar to Rutt's in preparation and taste, the Galloping Hill Inn's dogs are similar to Max's. A flavorful beef and pork dog prepared on a griddle and topped with a great Dusseldorf mustard and put in a harder football shaped bun. The GHI is known for it's hot reslish. I've never tried it (my wife loves it) as this dog is so good that I enjoy it with mustard only. The roll is unique. People either love or hate it. It's specially made for the GHI by Pechter's bakery, which is owned by the same people who own the GHI. People from the Hudson Valley in New York who attend the Annual New Jersey Hot Dog Tours love this dog more than any other that we've sampled in the five years we've been doing the tours. The roll is a little big so I get a double dog; 2 dogs on one roll. The frank is made from a recipe that was originally made at a local German butcher.
The tasty dogs at Max's are Schickhaus brand. There was a Schickhaus plant in Kearny, New Jersey that made these dogs and other meats. In fact, they sponsored the New York Mets in the 60's and 70's. They even had a jingle. "A frank by any other name can never, never taste the same as Schickhaus, Schickhaus Franks!" The plant closed, but the recipe was preserved and made by a number of different meat companies. Grote & Weigel of Connecticut made them for years. They lost the contract and Russer out of New York was making them. Grote & Weigel again started making them 5 or 6 years ago. As of about a year ago Schickhaus franks (and bologna) were/are being made by Armour-Eckrich. But nothing has changed in terms of taste and quality. Still the same great dog.
Many places down the shore and on the boardwalk serve this frank and prepare it like Max's on a hot griddle. Few, if any, do it as well as Max's. The dogs are prepared perfectly, spending enough time on the griddle. The buns are toasted. I can't wait until March. BoardWalk Dogs in Brick serves this particular frank. Jimmy Buff's in East Hanover offers it in addition to their Italian Hot Dogs, footlong (the old Syd's dog) and pushcart style. At Buff's it is prepared on a griddle and finished off on a charcoal grill. Both places are worth seeking out if you can't wait until March and need your Max's fix.
hotdoglover at 7:03AM on 12/11/08
That meat goo really did me in...gross. I eat bacon and sausage sandwiches, but this is too much for me.
Dchiciak at 1:50PM on 12/11/08
There is a science and art to making hot dogs. Beef franks require a little more of the art than chicken and turkey. Let me be Alton Brown for a moment.
The slurry you see going into the casings is best described as a meat batter. It looks little different from and performs the same way a cake batter does, you wouldn;t call cake batter gross, would you?.
The protein in the meat is solubilized to coat the fat and spices and creates the bouncy texture of the meat when cooked. Beef hot dogs, and pork and beef, use sheletal trimmings and low demand primal cuts of meat, lots of chuck, belly meat, and light colored beef muscle. These large muscle chunks of meat are ground down to expose as much surface area as possible so the protein can loosen with the addition of salt and water. When fluid enough, the fat is added, coated with the meat protein, and size reduced in one of several ways, bowl chopper or meat emulsifier, an ultra high speed grinder which cute the meat into pieces a fraction of a millimeter in size, this creates the baby food paste you see in the video. Special stuffers are used to remove any air that gets mixed into the batter prior to stuffing, otherwise the hot dog can have the texture of a sponge, a meat marshmallow. I've seen them made this way, and trust me a meat marshmallow would only sell at Alinea, what a concept a $2000 a pound hot dog, I must go to my marketing group.
The turkey and chicken used in hot dogs is a different matter. this is primarilly meat which is removed from chickens after they have had the breast, legs, wings and thighs removed. Run through a grinder and pressed through a sieve, It looks like baby food right from the start.
If you are dealing with all beef or beef and pork only dogs, the meat quality must be fairly high to make a hot dog. Gristle/ collagen at high levels makes them fall apart, so the meat may be scraps that are too small for a roast or steak, but they are clean and fresh otherwise they become your hamburger. Forget Upton Sinclair, the laws were changed almost a century ago, no rat hairs are allowed and only rarely a missing worker.
Meat guy at 4:03PM on 12/11/08
@meat guy: THANK YOU for such an illuminating post on what's going on in the video. This was truly insightful and fun to read. "trust me a meat marshmallow would only sell at Alinea, what a concept a $2000 a pound hot dog, I must go to my marketing group." Hah! I think you're onto something there.
Adam Kuban at 4:48PM on 12/11/08
Thank you for the great post! I've been to plants where hot dogs are made and have seen the process before, but it wasn't explained to me like you did. I do know that a beef or beef/pork frank has to use fairly high quality meat as you stated.
hotdoglover at 8:32PM on 12/11/08