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In Videos: How It's Made—Bacon

videos-baconfactory.jpg

Have you ever dreamed of being surrounded by towering rows of cured pork bellies? Do you long for an existence where you would be paid to stare at bacon all day long? Working in a bacon factory may be just the job for you!

Watch the video showing how bacon is made after the jump.

How It's Made - Bacon


Related

How It's Made [The Science Channel]
In Videos: Jim Gaffigan on Bacon

13 Comments:

I was the lucky recipient of an official Emeril Lagasse cast iron oven smoker for xmas, w00t! gonna smoke my own bacon. my living room will be converted into a pork belly hanging room. so psyched!

Interesting video. I've seen bacon pumped with brine before, though not on this scale, and it kind of disgusting to watch it inflate like a flat tire being pumped up.

My favorite part of this was the need to explain that bacon hasn't always been made in a factory: "Bacon's popularity actually goes back centuries, when people cured and smoked it in their own homes." Imagine! People making their own bacon!

Bacon doesn't seem as good anymore :-(

I mean, they pass it through a metal detector!

I think I'd prefer seyo's bacon.

doug, i appreciate your pre-emptive compliments. Where do you live? This is the frikin U.S. goddam A, theres got to be a smokehouse within 100 miles of you where you can get some non-industrial hand made bacon, sans metal detectors, brine injectors and other shrink wrapped weirdness.

They got the "cold" part of "cold-smoked", but the gratuitous use of that wretched liquid smoke makes me want to build a smokehouse.

Good Lord! I know that industrial films have a mission, but this producer has totally spilled the goods (and spilled my guts on the floor) with this horrendous presentation. Lagasse smoker, eh? Here I come... with his product or another, to get over this pre-packaged, processed crap.

//haven't liked the look of packaged bacon in the grocery store for years, anyway

I know it all seems rather odd, liquid smoke, metal detectors....but where did you think your bacon came from. Did you think that for 3-5 dollars a package in your local supermarket, you would be getting hand cured bacon?

I'd much rather just eat it and not know how it got to the supermarket, thank you very much.

Hand cured and smoked bacon can be pricey compared to the industrial supermarket stuff. I've seen some go for $16/lb!!! While that is an extreme example, I'm sure with a little searching, just about everyone should be able to find a smokehouse locally with more reasonable prices. But if you have just a little time, you should definitely make your own.

It's a bit of a long process, and you have to find a butcher who has pork bellies. Ethnic butchers will have them. For example, if you have a German, Polish, Italian or Korean neighborhood near where you live, your chances of finding pork belly are very good. It should be about $3/lb, the same price or less than industrial bacon.

There are tons of blogs that have documented the process, and it's easy to do. Basically, you rub the meat with coarse salt, like kosher salt or sea salt and your choice of spices and herbs, like cracked black peppercorns, dried juniper berries, sage, star anise, dried orange peel, you can also add brown sugar or molasses to your rub. The possibilities are endless.

Then you put the belly with it's rub in a sealed container or a large ziploc bag in the fridge for about 10 days. Turn the meat over about every 3 days.

After the 10 day cure is done, you take the meat out, rinse it, pat it dry, and then put it back in the fridge for 24 hours uncovered.

Then, you smoke it. Your grill in your backyard that you use to cook burgers in the summer works fine. Choose some wood chips of your liking like apple or hickory, some lump hardwood charcoal (please dont use that kingsford style briquette crap, it tastes like burning tires) and fire it all up as you would normally, just make sure that you are not placing the meat directly over the coals. You want indirect, slow, smoky heat. Place the meat on the grate fat side up. Close the lid and let it smoke SLOW and LOW, for about 5 - 6 hours. Tend the fire as necessary.

Use a thermometer to test the internal temperature, you want it to be 150 - 160 degrees.

When the meat has reached that temperature, you take it off, and that's pretty much it. Let it cool, slice it, and either eat it as is, or fry it up, or use it in any other way you would normally use bacon. It will keep forever, and you can freeze it for long term use.

Check out these blogs for a detailed step by step home made bacon process:

http://www.bsbrewing.com/blog/?p=261

http://habeasbrulee.com/2007/11/25/beginning-charcuterie-bacon/

Don't say that. You can't be serious.

I'm glad they make videos like this. Now we can see how artificial and processed our food is. Liquid Smoke - nice. And my favorite part was the faucet of pork fat and the voice over "This pork fat will be used to make pet food and gravy." For who? Not my pets, and certainly not my gravy.

I love Serious Eats. Excellent post.

Seyo, excellent post. Thanks for that info!!

@philn: I loved that part too! The narrator's chirpy matter-of-fact voice made it awesomer. "LOOK AT WHERE ALL THIS GLORIOUS FAT GOES!" Deeeelicious.

(I'm not usually serious when it comes to bacon.)

No way my Golden is gonna that pork fat. It's all mine! Give it back!

If you've never saved and frozen you rendered bacon fat to fry chicken in or sweat onions for your chili, then shame on you!

Another great source of bacon and other smoked and conserved meat recipes is Charcuterie by Michael Ruhlman and Brian Polcyn.

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